Epoxy phenolic lacquer formulation

Although this type of corrosion may sound detrimental and usually isthere are instances where this naturally occurring process is encouraged and used. Here we'll take a look at bimetallic corrosion in-depth. Epoxy phenolic resins are phenolic resins modified at the phenolic hydroxyl group to include an epoxide functional group usually a —CH 2 - C 2 H 3 O group, where - C 2 H 3 O is the three-membered epoxide ring.

The added functionality of the phenolic resin increases the ability for the resin to crosslink, creating a stronger polymer with high resistivities. A common type of epoxy phenolic resin is epoxy phenol novolac, in which the phenolic resin is a phenolic novolac resin, consisting of short polymers between repeating units. These resins are often used as coatings or resistive top coats for drums, pipes, floors, tanks and automotive parts.

The high chemical and solvent resistivities and temperature compatibility of epoxy phenolic resins are most useful in high-performance applications and corrosion resistance.

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Phenolic resins by themselves produce a high degree of crosslinking through thermosetting, creating high resistive properties to chemicals and water. These phenolic resins still have non-utilized hydroxyl groups -OH within the portion of the polymer repeating unit derived from phenol C 6 H 5 OH. Epoxy phenolic resins modify this position with an organic group that contains an epoxy functional group, such as epichlorohydrin Cl-CH 2 - C2H 3 O.

When thermoset, the modified polymer has more location in which it can crosslink and that added functionality increases the crosslinking network of the produced plastic coating. The type of phenolic resin and epoxide component used alters the properties of the epoxy phenolic resin, leading to a wide range of physical properties depending on the formulation.


Each formula may have a particular advantage, such as ease of application, higher resistivitity to chemical attack, corrosion or temperature.

The choice of formulation depends on the particular application. Epoxy phenolic resins are typically colored and so top coats are sometimes used on top for aesthetic purposes. Toggle navigation Menu. Home Dictionary Tags Coatings. Epoxy Phenolic Resin. Recommended Content.

epoxy phenolic lacquer formulation

Bimetallic Corrosion Basics Although this type of corrosion may sound detrimental and usually isthere are instances where this naturally occurring process is encouraged and used.Can anybody give me a starting formulation for a highly chemical resistant epoxy phenolic bake coating for inside of food containers.

This coating should pass the conventional tape adhesion test and should have excellent flexibility too. Currently 0 out of 5 Stars. Paints based on often butanolised resols in combination with epoxy resins have proved effective for coating cans, both inside and outside. If the proportion of phenolic resin is increased, the resistance to chemicals is improved but the flexibility of the films is reduced.

The adhesion which is determined essentially by the epoxy component also seems to be somewhat reduced, but it is possible that this cannot be detected in the relatively insensitive adhesive tape test. Stoving is carried out in a temperature range between C 25 min and C 15 min. Please wait. This advertisement will close after 20 seconds or click here to close.

This advertisement will close after 60 seconds or click here to close. Quick Links. EC Newsletter. Video archive. Media Information. Search text:. Login Register. Epoxy phenolic bake coatings. Tuesday 07 April am Can anybody give me a starting formulation for a highly chemical resistant epoxy phenolic bake coating for inside of food containers. Optimized formulations. Log in or create a user account to rate this page.

Search term:. KG Plathnerstr.Metal food and beverage cans have a thin coating on the interior surface, which is essential to prevent corrosion of the can and contamination of food and beverages with dissolved metals UK FSA, In addition, the coating helps to prevent canned foods from becoming tainted or spoiled by bacterial contamination.

The major types of interior can coating are made from epoxy resins, which have achieved wide acceptance for use as protective coatings because of their exceptional combination of toughness, adhesion, formability and chemical resistance. Such coatings are essentially inert and have been used safely for over 40 years. In addition to protecting contents from spoilage, these coatings make it possible for food products to maintain their quality and taste, while extending shelf life. Bisphenol A BPA is a key building block of epoxy resins.

InBrotons and coworkers reported that BPA could migrate from can coatings during the food canning process. Later that same year, the Society of the Plastics Industry, Inc. Environmental Protection Agency. Stated another way, an average adult consumer would have to ingest more than kilograms or about pounds of canned food and beverages every day for an entire lifetime to exceed the safe level of BPA set by the U. The SCF estimated total dietary intake of BPA from all food contact sources, including epoxy resin coatings, to be in the range of 0.

Consequently, the potential human exposure to BPA from can coatings is minimal and poses no known risk to human health. Can coatings have been and continue to be recognized as safe by the U. Food and Drug Administration, the U. The Can Coating Migration Study. Brotons, J. Olea-Serrano, M. Villalobos, V. Pedraza and N. Olea,Environmental Health Perspectivesvol.

EPA U. Howe, S. Borodinsky and R. FDA U. Goodson, A. Summerfield and I. Tyl, R. Myers, M. Marr, B.Phenolic resins are used in a wide variety of applications, including many types of high-performance coatings.

These coatings are based on organic binders synthetic resinswhich when applied to a substrate produces a cohesive, virtually water-impermeable, protective and possibly decorative film. By far the most important use of phenolic resol resins in the coating sector is in the crosslinking of hydroxy-functional film formers.

This involves two parallel processes: external crosslinking between the resol and hydroxyl resin polyol and self-crosslinking of the resol. On their own phenolic resins films are too brittle to be of any commercial use in surface coating systems.

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However, in combination with other resins like alkyds, epoxy resins etc. Their main application is found in chemically resistant protective coatings and primers. Example includes:. The colour and colour retention of coatings containing phenolic resins is usually poor and so precludes their use in topcoat systems.

However, they are widely used as primers and undercoat systems, and phenolic modified oil soluble resins are of great importance in printing ink systems. Automotive primers are an important application area for epoxy phenolic coatings. Epoxy phenolic coatings offer excellent corrosion resistance, sulphur staining resistance and are used extensively as interior and exterior coatings for drums and coatings for food cans. These coatings are chemically resistant and can be used in low pH and higher temperature environments.

Modified phenolic resins are also used in antifouling marine paints in combination with chlorinated rubber coating systems. Phenolic resins can be made oil soluble by incorporation into alkyd and rosin ester resins.

Modified phenolic resoles of this type are particularly important as binders for gravure and offset printing inks. Phenolic coatings offer consistent high quality corrosion protection across a wide range of applications.

Epoxy phenolic coating is chemical resistant and typically used where low pH environments and higher temperatures are factors.

Skip to content. The coating formulation typically consists of resins, pigments, solvents, and additives.A versatile thin film epoxy phenolic tank lining with an extended overcoating interval of up to 30 days, Interline expands your options when scheduling maintenance.

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It can be used direct to metal, as both holding primer and build coat in a system, and with tanks returning to service in as little as five days, Interline can further improve schedule. A premium solvent-free epoxy phenolic tank lining, Interline is formulated with ease of application at the forefront.

Wide ranging resistance allows for multiple end uses to be covered by the same product, saving time during specification.

Excellent flow and levelling properties enhance pit filling characteristics, making it the ideal lining for refurbishing tanks. Interline is also available in a conductive version, Interline C, which is compliant with DIBt regulations.

A two component, chemically resistant, high solids, high build epoxy phenolic tank lining providing static dissipation properties. A highly crosslinked, two component, high build epoxy phenolic coating, Intertherm HS combines properties of corrosion and chemical resistance when used in high temperature service.

A two component, solvent based epoxy phenolic tank lining for application to both new steel, or lightly pitted surfaces. Epoxy Phenolic Product Chemistry. Eggshell 1.

epoxy phenolic lacquer formulation

Number of Components Multi pack Attributes Solvent Free 5. Water and Waste Waste Distribution 6. Water Treatment Facilities 6. Water Distribution 3. Mining Mining Processing Equipment 5.

epoxy phenolic lacquer formulation

Shiploading, Jetties and Wharfs 4. Transportation and Pipeline Shiploading, Jetties and Wharfs 7. Rail 5. Buildings Commercial Buildings Bridges 4. Leisure and Sports Venues 2. Tall Buildings 1.

epoxy phenolic lacquer formulation

Wind Power Foundations 5. Substations 5.

Amine Curing of Epoxy Resins: Options and Key Formulation Considerations

Turbines and Towers 5. Thermal Power Coal Power 7. Fossil Fuels 3. Nuclear Power 2. OEM 1. Chemical Processing Plants 9. Tank Terminal Facilities 6. Pipe Line 4.Amines and amine derivatives are the most diverse group of epoxy curing agents. The fully polymerized epoxy resins exhibit a very wide range of thermal and mechanical properties.

Though other classes of compounds e. This paper provides an overview of the wide variety of amine hardeners, including several recent developments that can expand the capabilities of epoxy formulators into new applications. Amine compounds were among the earliest reactants used with epoxy resins to produce useful products.

As epoxy resins became more widely available following their development and commercialization in the late s and mids, utilization of an ever-wider variety of amine compounds ensued. Because most amines are reactive at room temperature with epoxy resins, such formulations are typically provided as two separate parts or "sides"which are mixed just prior to application.

Though a variety of epoxy resin products are commercially available, liquid resins based on the diglycidyl ether of bisphenol A also termed DGEBA or BADGE type resins have the widest use and availability due to their relatively low price, which is partially gained from economies of scale.

Because of this, the epoxy portion of epoxy formulations often remains relatively fixed, and most variations in processing and performance are obtained by making changes to the hardener side of the formulation.

Epoxy Resin Systems and Versaticâ„¢ Monomers for Can, Coil and Industrial Coatings

The wide variety of commercially available amine compounds and decades of study and formulation have helped to make this group of hardeners the most versatile and widely used of any epoxy reactants. As mentioned previously, the choice of epoxy resin can be used advantageously to affect some processing, thermal and mechanical properties, but the wide diversity of amine curing agents typically allows the greatest latitude in creating formulations to fit a wide variety of application needs.

The three main use criteria for creating or choosing an amine hardener or blend for an epoxy formulation are in no particular order : cost, processing requirements and performance requirements. These will be addressed in sequence. When choosing between hardeners that have nominally similar processing and performance characteristics, one should not simply go by price alone, but rather, do a calculation, taking into account the cost per pound or perhaps, unit volume of the final, cured material.

A similar argument would apply to other, non-amine hardeners.

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As a general rule, use of a stoichiometric ratio of amine hydrogen to epoxide groups will, when fully reacted, ensure maximum stability of the product. Such a stoichiometry may not, however, always provide the most desirable processing characteristics or combination of particular properties.

For some formulations, being either off-stoichiometry i. In these instances, other properties, less important for a given application, may be sacrificed.

Resistance to solvents or moisture may also be decreased. Sometimes the existence of off-stoichiometric formulations is inadvertent, having been caused by the false assumption that formulations based on parts by weight are interchangeable with those based on parts by volume. Switching from parts by weight to parts by volume should not be done without recalculating the component percentages because the densities of most amine hardeners around 0. Because the amine-epoxy reaction is exothermic, larger masses of material e.

As a result, particularly for the more reactive amine hardeners, application must occur before the end of an ever-shortening pot-life, and the thickness of such applications such as castings or molded composite parts must be limited to that which can withstand the resulting temperature rise.Epoxy resins are generally combined with curing agents, modifiers and other additives into formulated coatings, adhesives, compounds or mixtures which deliver the needed performance for a specific end use or application.

The formulations and systems information provided in this section can be utilized as a starting point, or baseline, for further work or development of new systems.

Epoxy phenolic bake coatings

They can also be prepared directly as outlined for testing and evaluation purposes to determine if they immediately meet your application needs. Starting Formulations are intended to demonstrate the efficacy of Hexion's products, and to assist in the development of the user's own formulations. Americas English. Product Search. Please confirm your preference. Epoxy Resins, Curing Agents and Modifiers. Starting Formulations. Starting Formulations Epoxy resins are generally combined with curing agents, modifiers and other additives into formulated coatings, adhesives, compounds or mixtures which deliver the needed performance for a specific end use or application.

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